Bespoke Guitar Part 4

body and neckNow it’s time for finish and assembly.

The first thing is to fit the neck to the body in this case with bolts (I’ve mentioned this method in several different posts).  When I’m satisfied, I make sure all of the pin holes and gaps are filled so I don’t have any sinking finish and seal and fill the grain with marine epoxy.

I’ve described the finish process before so I won’t go into much more detail than to say I spray about 6 coats on the top and about 8 or 9 on the back and sides.  I wet or dry sand every 2 coats and try to get the entire job done in 2 days.

I let the whole thing dry for about 2 weeks and do the final compounding.  I finish the neck and body separately to make the job easier.

When I’m satisfied with the gloss, I put the neck on for the last time, gluing the fret board end to the body.

Next, I locate the bridge and carefully glue that to the body.  I then drill the bridge pin holes, taper them for bridge pins and relieve the hole with a slot for the strings.  I make a saddle and nut out of bone and fit those to the bridge and neck.

I then fret the instrument using compression fretting.564After this the frets are dressed, the tuning machines installed and the guitar is strung up for the first time.

I have to say I still get a big kick out of hearing the guitar’s voice for the first time.  Of course all the bugs need to be worked out and the guitar set up.

And finally… the new owner plays it for the first time.  IMG_7747Cheers, and thanks to Tim Pacheco!

Mark

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