Bespoke Guitar Part 4

body and neckNow it’s time for finish and assembly.

The first thing is to fit the neck to the body in this case with bolts (I’ve mentioned this method in several different posts).  When I’m satisfied, I make sure all of the pin holes and gaps are filled so I don’t have any sinking finish and seal and fill the grain with marine epoxy.

I’ve described the finish process before so I won’t go into much more detail than to say I spray about 6 coats on the top and about 8 or 9 on the back and sides.  I wet or dry sand every 2 coats and try to get the entire job done in 2 days.

I let the whole thing dry for about 2 weeks and do the final compounding.  I finish the neck and body separately to make the job easier.

When I’m satisfied with the gloss, I put the neck on for the last time, gluing the fret board end to the body.

Next, I locate the bridge and carefully glue that to the body.  I then drill the bridge pin holes, taper them for bridge pins and relieve the hole with a slot for the strings.  I make a saddle and nut out of bone and fit those to the bridge and neck.

I then fret the instrument using compression fretting.564After this the frets are dressed, the tuning machines installed and the guitar is strung up for the first time.

I have to say I still get a big kick out of hearing the guitar’s voice for the first time.  Of course all the bugs need to be worked out and the guitar set up.

And finally… the new owner plays it for the first time.  IMG_7747Cheers, and thanks to Tim Pacheco!


Bespoke Guitar Part Three

Now that we’ve got the body done, it’s on to the neck.

I start with pattern grade quarter sawn genuine mahogany.  This is a very stable and relatively lightweight wood that has been used successfully in both instruments and furniture. The first thing I do is to square it off with a plane, then cut the truss rod channel and the two channels for the graphite reinforcement.  Once this is done I cut the profile for the neck and glue on the peghead overlay, in this case, book matched camatillo.  My client wanted a slotted peghead so I used a jig I made to cut the appropriate slots.  After the truss rod and the graphite bars are installed the head stock is inlayed with my logo and the fingerboard prepped. In this case the fretboard is bound in rosewood to match the binding on the body.

Now I glue the fingerboard on, being careful to keep it aligned with the neck.  After it’s dry I start to profile the neck.  As I have mentioned before, I find this easier to do by hand as I can finish the job in about the same time it would take me to set up a CNC.

The final post will be finishing and putting the whole thing together.

Building a Bespoke Guitar Part Two

Now the side braces are fitted and installed.  This makes for a much stronger side brace than the traditional tape Martin uses today.

I then mark and cut out for the braces on the back to be inlet into the sides.  This makes for a rigid structure that locks the back to the sides.  I put the back into the vacuum so that when it’s glued to the sides it matches the 15 foot radius I was so careful to create.

I repeat the same thing with the top, making sure everything is aligned.

I then trim the top and back in preparation for the binding channels to be cut.  Before I do that I mix a little water with yellow glue and coat the areas of the top.  When this is dry, it acts as a sizing hardening the soft wood in the summer grain so it has less chance of tearing out

Unless a customer requests it (not happened yet) I do all my purflings and bindings in wood.

Now we have a completed body. 

Next time… the neck.